Custom-built compressed air systems

A group of men standing next to Pilot Air vehicles

We understand that every business, industry and application is different, that’s why we offer different compressed air solutions. From air compressors through to compressed air storage, treatment and distribution, Pilot Air offers an extensive range of compressed air products.

But we also understand that sometimes our customers need a solution that is outside the scope of our catalogue products. That’s why we offer custom-built packages and compressed air systems that are fit for purpose and tailored to budget.

If you’re looking for a custom-built compressed air system, or you are just interested in our service offerings, keep reading to learn more about the process.

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Needs and requirements assessment

In order to provide the perfect compressed air solution, our dedicated account managers and team of compressed air experts will first work with you to assess your business needs and technical specifications.

We will work through issues such as space constraints, budget and air requirements, providing expert advice along the way.

“Smart, efficient, and built tough — compressors designed for Australian industry.”

Man checking the air compressor

Design and manufacture

When we have gained an in-depth understanding of your compressed air requirements, our technical production team takes over to manage the design phase, using the assessment brief to deliver a fully customised compressed air system design.

Once the design is complete and approved, our compressed air manufacturing team takes charge at our own manufacturing plant in Silverwater, Sydney. Our highly skilled technicians build your customised solution with high-quality products and expert craftsmanship.

As with all Pilot Air products, we build them tough and we build them to last.

Key Takeaways

End-to-End Solutions

Pilot Air designs and builds custom compressed air systems including compressors, storage tanks, treatment, and distribution.

Needs-Based Design

Each project starts with a detailed assessment of technical requirements, space, workflow, and budget to ensure a tailored fit.

Sydney Manufacturing

All systems are manufactured and tested in Pilot Air’s Silverwater facility, ensuring durability and compliance with Australian standards.

Lifetime Support

Backed by service & maintenance and an extensive spare parts network, systems are supported long after installation.

Man's hand adjusting the air pressure

Installation and ongoing maintenance

The Pilot Air commitment to quality control ensures that we test each customised compressed air system before it leaves the warehouse. Once it receives the seal of approval, our specialist team of compressed air experts will deliver your new compressed air system and conduct the installation.

As with any of Pilot Air’s products, our service doesn’t stop when you install your compressed air system. We guarantee continued service and maintenance to ensure your product is running efficiently.

“Trusted by Sydney manufacturers and enterprises nationwide for over 40 years.”

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Extensive product range

Whether you’re after a custom-built compressed air system or a catalogue product, Pilot Air’s extensive offering of Australian made systems offers a solution for all your needs, no matter the industry.

From air compressors through to compressed air storage, treatment and distribution, we’ve got you covered.

Our product range and large stock levels, combined with our comprehensive spare parts inventory, ensure we maintain your compressed air system’s reliability and efficiency while reducing whole-of-life operating costs.

Learn more about our compressed air products.

 

Air Compressor Products

From air compressors through to compressed air storage, treatment and distribution, our extensive range of compressed air products ensures we have the right solution for your business needs, no matter the industry or application. We also offer custom-built packages and compressed air systems that are fit for purpose and tailored to your budget.

Pilot 3100150 Vertical Compressed Air Storage Tank
Pilot 3100150 Vertical Compressed Air Storage Tank

Finished in industrial grade enamel, the Pilot 3100150 Vertical Compressed Air Storage Tank is manufactured to AS1210 and provided with the manufacturer’s data report. Supplied as standard with safety valve.

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K17PUTE Classic Industrial Series
K17PUTE Classic Industrial Series

Pilot Air’s K17PUTE Classic Industrial Series is designed with the tradie, farmer and ute owner in mind to sit comfortably in the tray of your ute. It is made with heavy duty componentry for reliability and longevity.

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Quickline Aluminium Pipes
Quickline Aluminium Pipes

Part of the Quickline Air Delivery System, Quickline Aluminium Pipes are baked at 180 degrees for six hours. They feature chromium free titanium based ROHS conforming coatings.

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The Pilot Air Team

Our compressed air experts are the best in the business. Committed to outstanding service delivery, our team and network of over 50 specialist technicians are with you every step of the way.

Compressed Air Products

We have Australia’s most extensive range of air compressor solutions, from high-performance models to portable and compact units. We also manufacture the latest air storage, air treatment and air distribution solutions. We offer a complete inventory of spare parts and on or off-site servicing and maintenance and can customise a complete compressed air solution for any business. 

Best suited for industrial applications to meet the ever-changing demands of the industry.

Rotary Screw
Compressors

All the reliability of a Pilot Air product, in a quiet package.

Silent Air
Compressors

Tailored for trade, professional or industrial applications.

Reciprocating Air
Compressors

Horizontal and vertical air receivers to complete a compressed air system installation.

Compressed Air
Storage

100% pure oil-free air, designed for applications where air quality is critical.

Oil-Free Air
Compressors

A range of products that offer safe, clean air, free from impurities.

Compressed Air
Treatment

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors

Efficient and easy to install, with high-quality components.

Compressed Air
Distribution

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Complete solutions, including horizontal and vertical air receivers.

Compressed Air
Storage

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors

Frequently Asked Questions

What makes Pilot Air compressors ideal for industrial enterprises?

Pilot Air’s industrial rotary screw compressors are engineered for performance, reliability, energy efficiency, and digital integration, making them perfectly suited to Australian industry. Read more.

What is the ALTA-TEC series and how does it help manufacturers?

The ALTA-TEC series delivers advanced efficiency with IE4 permanent magnet motors, direct drive transmission, and smart Login electronic controllers, ensuring energy savings and reliability in demanding environments.

Does Pilot Air provide customised solutions for different industries?

Yes — we design custom-built packages using advanced diagnostic software, tailoring compressors to each facility’s duty cycles, energy demands, and growth plans.

What service and support can industrial clients expect?

Our service and maintenance team provides installation, proactive servicing, and ongoing technical support, backed by a large spare parts inventory.

Why should enterprises choose Pilot Air over imports?

With over 40 years of Sydney-based manufacturing, Pilot Air designs compressors built for Australian conditions, offering stronger reliability, lower downtime, and trusted nationwide support.

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