Industries that rely on rotary screw air compressors

Integral to industrial success, the rotary screw air compressor is that piece of industrial hardware that needs to keep working without much thought. In industrial settings, things go wrong. The WIFI gets interrupted, a machine breaks down, and the forklift is faulty- these are daily headaches.

However the air compressor is that one thing that workers can rely on day in day out year in year out. If the air compressor stops, the factory stops.

Naturally, we are singing the praises of the product we supply. In this article, our team has put together a series of industries that rely on rotary screw air compressors to keep their production moving.

The food and beverage industry

Just like our farmers who rely heavily on rotary screw air compressors for food production, further down the chain, so does the food and beverage manufacturing industries. These units must work 24/7, influencing packaging driving pneumatic machinery, and fermentation by providing just the right amount of air and the exact time needed.

They are used in aeration for the baking process and keeping coolrooms cool. They run conveyors for bottling, canning, sealing, and labelling. They are used to clean. Vats, containers, surfaces, and equipment. They touch nearly every step of food and beverage manufacturing, and the numbers are significant.

Significant volumes and long hours require an air compressor system built to last with modern technology built in and, importantly, has the energy efficiency to save money and reduce the carbon footprint.

This is where Pilot Air technicians come in. Our specialised team runs a full diagnostic assessment of the plant and facility and customises a high tech rotary screw air compressor modulation that is scalable, fit for purpose, ultra reliable, and saves energy and money in the long term.

The pharmaceutical industry

Cleanliness and quietness are the order of the day for machinery operations in the pharmaceutical industry. Rotary screw air compressors are a highly valued piece of production and manufacturing infrastructure. The air compressors power presses and filling machines, production lines, packaging, and bottling.

Pharmaceutical manufacturing is a detailed business and one with a high degree of regulatory oversight, particularly around sterile environments. The air compressors are critical to keeping the air filtration assembly running with clean, dry, and sterile air to ensure the integrity of the product.

Pharmaceutical manufacturing businesses take advantage of Pilot Air’s range of modern, technically advanced rotary screw air compressors, particularly the efficient ALTA-TEC series of variable speed air compressors with advanced login controllers, reduced energy consumption, and the latest generation air ends for the quietest rotary screw air compressor on the market.

The oil and gas industry

Rotary screw air compressors are essential in heavy industries such as automotive and industrial manufacturing however, one from left field that many readers may not consider is the oil and gas Industry. Rotary screw air compressors are in demand for onshore and offshore operations. These air compressors are extensively employed to drive pneumatic tools on drilling rigs. They maintain pressure and are used for purging in pipeline operations. They power instrumentation and control systems in areas where electricity is hazardous, offering an excellent alternative to mitigate safety risks.

With few moving parts and less wear and tear, rotary screw air compressors require less maintenance, and their robust build quality and energy efficiency make them the air compressor of choice for remote and offshore locations.

Rotary screw air compressors are the unsung hero of industrial and manufacturing enterprises. They power tools, move product from point A to point B, clean, regulate product temperature, and offer many additional advantages.

The key is having a rotary screw air compressor expert as your partner. Pilot Air is an Australian brand that knows Aussie conditions. For over 60 years, we’ve customised compressed air solutions for various industrial applications. We have the expertise, product range, service, and distribution network to ensure your solution is fit for purpose for the long haul.

Key Takeaways

Wide Industry Use

Rotary screw compressors are critical in food & beverage, pharmaceuticals, oil & gas, and manufacturing where continuous, reliable compressed air is essential.

24/7 Performance

With fewer moving parts and variable speed options like the ALTA-TEC series, these compressors deliver energy efficiency and durability for around-the-clock operations

Clean Air Applications

Industries needing sterile, dry, and regulated air benefit from pairing rotary screw compressors with air treatment systems.

Australian Tough

Designed to endure harsh environments, they are supported by service and maintenance and spare parts across Australia.

Experience the best in rotary screw air compressors

Pilot Air is one of Australia’s leading suppliers of air compressors including rotary screw for the industrial and manufacturing sector. Our team is qualified to conduct a diagnostic assessment and install the most suitable compressed air infrastructure for your immediate needs with scalability built in. Pilot Air is proudly Australian-owned and independent, with onshore maintenance and service, skilled technicians, and a large inventory of spare parts. Contact our team today.

Air Compressor Products

Our extensive range of compressed air products ensures we have the right solution for your business needs, regardless of industry or application. We also offer custom-built packages and compressed air systems that are fit for purpose and tailored to your budget.

 

Pilot ALTA-TEC Industrial 30-37KW (40-50HP) Variable Speed Rotary Screw
Pilot ALTA-TEC Industrial 30-37KW (40-50HP) Variable Speed Rotary Screw

The Pilot ALTA-TEC Industrial 30-37KW (40-50HP) Variable Speed Rotary Screw air compressor is part of the ALTA-TEC range - the newest direct drive, variable speed (with inverter drive), oil injected rotary screw compressor range.

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Pilot ALTA-TEC Industrial 7.5KW (10HP) Variable Speed Rotary Screw
Pilot ALTA-TEC Industrial 7.5KW (10HP) Variable Speed Rotary Screw

The Pilot ALTA-TEC Industrial 7.5KW (10HP) Variable Speed Rotary Screw air compressor features remote monitoring (on demand) - via GSM, GPRS, Ethernet or WiFi module - for online compressor status, remote assistance, connection with PC, smartphone and tablet, and connection between neighbour compressors.

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Pilot ALTA-TEC Industrial 22KW (30HP) Variable Speed Rotary Screw
Pilot ALTA-TEC Industrial 22KW (30HP) Variable Speed Rotary Screw

The Pilot ALTA-TEC Industrial 22KW (30HP) Variable Speed Rotary Screw air compressor is part of the ALTA-TEC range - the newest direct drive, variable speed (with inverter drive), oil injected rotary screw compressor range.

Learn More

The Pilot Air Team

Our compressed air experts are the best in the business. Committed to outstanding service delivery, our team and network of over 50 specialist technicians are with you every step of the way.

Compressed Air Products

We have Australia’s most extensive range of air compressor solutions, from high-performance models to portable and compact units. We also manufacture the latest air storage, air treatment and air distribution solutions. We offer a complete inventory of spare parts and on or off-site servicing and maintenance and can customise a complete compressed air solution for any business. 

Best suited for industrial applications to meet the ever-changing demands of the industry.

Rotary Screw
Compressors

All the reliability of a Pilot Air product, in a quiet package.

Silent Air
Compressors

Tailored for trade, professional or industrial applications.

Reciprocating Air
Compressors

Horizontal and vertical air receivers to complete a compressed air system installation.

Compressed Air
Storage

100% pure oil-free air, designed for applications where air quality is critical.

Oil-Free Air
Compressors

A range of products that offer safe, clean air, free from impurities.

Compressed Air
Treatment

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors

Efficient and easy to install, with high-quality components.

Compressed Air
Distribution

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Complete solutions, including horizontal and vertical air receivers.

Compressed Air
Storage

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors

Frequently Asked Questions

Which industries rely most on rotary screw air compressors?

Industries such as food & beverage, pharmaceuticals, and oil & gas depend heavily on continuous compressed air. Learn more on our industries page and explore our rotary screw air compressors.

Why are rotary screw compressors preferred for 24/7 operations?

With fewer moving parts, greater efficiency, and lower maintenance, they are ideal for continuous workloads in harsh environments. Our ALTA-TEC series offers variable speed technology to save energy and adapt to demand.

How do rotary screw compressors meet the needs of the pharmaceutical industry?

They deliver clean, dry, sterile compressed air for production, packaging, and bottling. Explore our compressed air treatment systems and the ALTA-TEC range for pharmaceutical applications.

Can rotary screw compressors operate reliably in remote or offshore industries like oil and gas?

Yes — their robust design, fewer moving parts, and efficiency make them perfect for demanding environments. Backed by our service and maintenance and spare parts, they ensure long-term reliability.

What support does Pilot Air provide to industries investing in rotary screw compressors?

Our expert team conducts diagnostic assessments, designs custom-built packages, and installs scalable systems fit for Australian conditions. Contact us to discuss tailored solutions.

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