Medical Manufacturing: Industrial Air Compressor Solutions

Founded in 1910, Medline has grown from a small manufacturer of aprons, surgical gowns and uniforms to a thriving $10 billion global enterprise.

As the largest privately held manufacturer and distributor of healthcare products in the United States and a growing manufacturer in international markets, Medline uses the highest quality equipment in their manufacturing facilities to continue supplying superior products to healthcare institutions and retail markets around the globe.

Pilot Air building

New Australian production facility

As part of Medline’s international expansion, a new production facility was built in Marsden Park, New South Wales. To ensure the continued production of high quality, hygienic products, Medline needed a compressed air solution in the new facility that would meet the high standards for which the company was known.

As long-term partners, Medline enlisted the help of the team at Pilot Air to install a new compressed air distribution system throughout the expansive new facility and to relocate the existing Pilot Air oil-free compressed air system to the new location.

Two men discussing project on the laptop

Ongoing support

As part of the ongoing maintenance support provided by Pilot Air, it was identified that to retain the fully redundant compressed air supply, a new oil-free compressor would be required to replace a unit nearing the end of its life span.

The new system needed to provide a clean, dry and totally oil-free compressed air supply for Medline’s semi-sterile and sterile production facilities. Medline chose the Pilot Air Silent OFP Series as it produces 100% pure, oil-free air that meets ISO 8573-1:2010 Part 1 for oil content.

Man putting a sticker at the air compressor

More than clean air

Not only does the system produce air free of impurities, but the super silenced cabinet design, with acoustic foam-lined panels, ensures quiet operation. The oil-less pump design features one piece sealed bearing conrods, special PTFE compression rings, heat insulated piston pin bushings and specially anodised cylinder coatings to ensure durability, efficiency and long service life.

Because of the high capacity production of Medline’s products, the new system’s high efficiency cooling system and integral aftercooler were perfect for such heavy-duty use. But not only is the system reliable and durable, it also offers easy, cost-effective maintenance and minimised energy costs due to its energy efficient MEPS approved electric motors.

Man covering the product with plastic

One happy customer

Medline’s Facility Manager, Brad Moffatt, fully understands the value of regular, simple and trackable routine maintenance as part of ongoing TGA compliance and recognises the benefits of the proven oil-free reciprocating type technology.

This new unit is now installed and commissioned and will be part of the Medline production process for many years to come.

Read more Pilot Air compressed air success stories.

Compressed Air Products

We have Australia’s most extensive range of air compressor solutions, from high-performance models to portable and compact units. We also manufacture the latest air storage, air treatment and air distribution solutions. We offer a complete inventory of spare parts and on or off-site servicing and maintenance and can customise a complete compressed air solution for any business. 

Best suited for industrial applications to meet the ever-changing demands of the industry.

Rotary Screw
Compressors

All the reliability of a Pilot Air product, in a quiet package.

Silent Air
Compressors

Tailored for trade, professional or industrial applications.

Reciprocating Air
Compressors

Horizontal and vertical air receivers to complete a compressed air system installation.

Compressed Air
Storage

100% pure oil-free air, designed for applications where air quality is critical.

Oil-Free Air
Compressors

A range of products that offer safe, clean air, free from impurities.

Compressed Air
Treatment

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors

Efficient and easy to install, with high-quality components.

Compressed Air
Distribution

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Complete solutions, including horizontal and vertical air receivers.

Compressed Air
Storage

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors

Frequently Asked Questions

Why did Medline choose an oil-free solution from Pilot Air?

Medline needed a compressed air setup that delivers 100% oil-free air to meet hygiene and quality standards in its sterile and semi-sterile production areas. Pilot Air’s Silent OFP Series Oil-Free Compressors were selected to fulfil ISO 8573-1:2010 Part 1 requirements.

How does this compressor system perform in Australian industrial conditions?

The system is designed for the tough Aussie climate: heat insulation, sealed bearings, durable coatings, acoustic foam-lined cabinets for noise reduction, and energy efficient motors that cope with heavy production loads. All built in Sydney for performance you can trust.

What ongoing support is provided to maintain reliability?

Pilot Air offers proactive maintenance, spare parts supply, and performance tracking to ensure consistent air supply. This ongoing service is especially critical for industrial and healthcare applications. See our Service & Maintenance and Spare Parts pages.

What other products and options are available through Pilot Air’s compressed air solutions?

Besides the oil-free compressor system used in this project, Pilot Air supplies a full range of products including Rotary Screw Compressors, Reciprocating Compressors, air storage, air treatment, silent units, custom solutions, and noise-reduction features tailored to Australian workshops.

How do I get started with a compressed air solution that suits my business’s needs?

You can contact Pilot Air to arrange a consultation and site audit. We’ll assess your capacity, air quality requirements, noise constraints and environmental conditions and propose a solution built for Australian environments. Reach out via the Contact Us page

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