Pilot Air solves a significant problem for BIG W Sydney distribution centre

BIG W, one of Australia’s most prolific retailers, relies on Pilot Air’s expertise in its Sydney Distribution Centre (DC).

After a failure with its previous air compressor system, BIG W’s DC in western Sydney came under significant stress and needed a viable long-term solution to keep its operation efficient and cost-effective. Recommended by the material handling company servicing the DC, Pilot Air was engaged to provide an air compressor system with the power, reliability and efficiencies to meet the demands of a variable volume distribution centre that was critical to the retailer’s reputational value.

Pilot Air conducted an onsite audit of the DC’s operational scheduling. Using specialised data logging software, we created a quantitative sample size of the power usage cycles for the DC to perform at optimum levels during both high-demand periods and routine frequency. Unpacking the data analysis, the team recommended a customised variable speed air compressor solution that accounted for the variations in high to low traffic days, air distribution, unit location and size that positively impacted the performance environment while cutting energy consumption.

Ticking all the boxes

The ALTA-TEC industrial 22Kw variable speed unit ticked all the boxes for the BIG W distribution centre. The unit comes with the newest direct drive, variable speed (with inverter drive), and is part of our oil injected rotary screw compressor range. It has outstanding power and performance and the ‘smart’ variable speed technology is ideal for working environments with daily workload differentials. The unit is highly efficient and when supported by state-of-the-art distribution intelligence and login advanced electronic controllers, the system has a best in class rating.

The Pilot ALTA-TEC Industrial 22 Variable Speed Rotary Screw air compressor features remote monitoring (on demand) – via GSM, GPRS, ethernet or Wi-Fi module – for online compressor status, remote assistance, connection with PC, smartphone and tablet and connection between neighbour compressors.

The optional Service Management System (SMS 2.0) device allows operators and service centres to remotely control and perform preventive maintenance checks on screw compressors equipped with ETIV controller. These facilities are provided when the device is configured for local internet network via Wi-Fi or ethernet connectivity. The SMS system automatically sends emails in the case of a fault or other anomalies and/or for automatic regular emails (hourly, daily or weekly) to be sent to monitor the proper operation of the compressor and to define the remaining hours for service. Other information and settings can be accessed remotely, aimed at safeguarding the reliability of the system.

Pilot Air is committed to manufacturing, installing and commissioning your business’s best and most efficient compressed air solution. As with BIG W, we provide ongoing support and maintenance for the lifecycle of your unit, and our technicians work diligently to ensure your unit does exactly what it is designed to do.

Contact us today for a no-obligation discussion.

Read more Pilot Air compressed air success stories.

Case Studies

Pilot Air solves a significant problem for BIG W Sydney distribution centre

BIGW’s DC centre in western Sydney came under significant stress and needed a long-term viable solution to keep its operation efficient and cost-effective. Pilot Air was engaged to provide an air compressor system with the power, reliability, and efficiency to meet the demands of a variable volume distribution centre critical to the retailer’s reputational value.

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Compressed Air Products

We have Australia’s most extensive range of air compressor solutions, from high-performance models to portable and compact units. We also manufacture the latest air storage, air treatment and air distribution solutions. We offer a complete inventory of spare parts and on or off-site servicing and maintenance and can customise a complete compressed air solution for any business. 

Best suited for industrial applications to meet the ever-changing demands of the industry.

Rotary Screw
Compressors

All the reliability of a Pilot Air product, in a quiet package.

Silent Air
Compressors

Tailored for trade, professional or industrial applications.

Reciprocating Air
Compressors

Horizontal and vertical air receivers to complete a compressed air system installation.

Compressed Air
Storage

100% pure oil-free air, designed for applications where air quality is critical.

Oil-Free Air
Compressors

A range of products that offer safe, clean air, free from impurities.

Compressed Air
Treatment

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors

Efficient and easy to install, with high-quality components.

Compressed Air
Distribution

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Perfect for noise sensitive environments where air demands are constant.

Portable Air
Compressors

Complete solutions, including horizontal and vertical air receivers.

Compressed Air
Storage

Ideal for clients with small, specialist compressed air requirements.

Compact Air
Compressors